A reasoning layer woven into QC, CAPA, traceability, and maintenance. It reads your live plant data and produces auditable, human-review-required outputs — every answer cited to the lot, work order, or chart it came from. No generic food-safety advice, no black boxes.
Multi-turn conversation with full plant context — active work orders, open CAPAs, recent rejections, overdue maintenance, SPC alerts. Grounded in your live data, never generic knowledge.
Every reply is built from the live plant snapshot at the moment you ask — and ends with the exact records it drew from.
Sessions are saved with auto-generated titles, so a line review or an audit prep is one click to resume.
Ask it to draft a work order, an RCA, or a recall pack — it prepares, you approve.
Each one bundles 30–90 days of relevant plant data into a precise prompt and streams an auditable result. Human review and sign-off required before anything affects a record.
OLS trend on your last readings projects the breach window — flagging a tolerance failure hours before it happens.
QC Dashboard · Deviation AlertsProjects the shift's yield from the first 90 minutes of run data, so a bad batch is a decision, not a surprise.
Production · Overview5-Whys RCA citing the exact QC values, machine history, and SPC state — with corrective and preventive actions.
CAPA → Generate RCAA defensible recall pack from full lot genealogy — scope, customer notices, SFDA/FSMA 204 actions, timeline.
Traceability → LotsRisk briefs merged from inspections, SCARs, qualifications, fraud assessments, and rejected-lot history.
Suppliers → ProfileFleet analysis flags the machine about to fail from stop frequency and thermal trends — and drafts the work order.
Maintenance → Fleet AnalysisA no-code rule engine — 5 metrics, 4 scopes, 3 severities — that fires alerts to dashboard, email, and WhatsApp in real time.
Settings → AI & IntelligenceAsk your plant anything in plain language — grounded in live work orders, CAPAs, SPC states, and alerts.
Sidebar → Factory ChatEvery AI document records the generating user, timestamp, model version, token count, and the source records it used. Marked "AI-assisted — Pending Review" until a human signs off.
1. Net weight on PKG-002 is drifting below spec (493g vs 498g min).
2. Weighing-head calibration offset has drifted — consistent with the −0.8g/check slope.
3. Calibration last verified 47 days ago, exceeding the 30-day PM schedule…
AI surfaces patterns, drafts documents, and projects trends. Operators and QC managers retain full authority over every quality, safety, and regulatory decision.
Generating user, timestamp, model version, token count, and source record ID on every document.
Recorded to the AuditLog the moment it's generated — filterable and exportable from the Audit module.
No CAPA, recall, or work order is created or closed without explicit human sign-off.
Designed for HACCP, FSMA 204, BRC, SQF, and ISO 22000 documentary requirements.
A 90-day trial auto-starts on your first AI call. Bring your own Anthropic key any time to continue without expiry and keep billing separate.
RCA, recall packages, intelligence briefs, fleet analysis, and Factory Chat.
Summaries, scoring, quick alerts, and threshold evaluations.
Get early access, or book a demo to see the AI run on a real plant's data.
Quality control that never sleeps. The single system food manufacturers run — floor to audit.